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  #1  
Old 09/24/2004, 08:55 PM
Gawdly Gawdly is offline
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Join Date: May 2003
Location: ID
Posts: 96
125 Gal in wall project... tank is in :)



Constuction in progress pictures can be found in my gallery.

Summary:
Between myself and a local handy-man, my new 125gal AGA is in the wall with a new fish room behind it. the wall is in my entryway and is easily viewable from the living room (most pictures taken from there). Took about 3 weeks start to this point.

Features:
2 @ 20amp circuits
8 outlets inside tank room on tank wall, 3 above tank, 3 below tank, 2 elsewhere in room
Drain in the floor
80cfm exhaust fan direct wired to a temp/humidity controller
Sink in corner
Plumbing run under house to office for future 65gal FO tank
Plumbing run underhouse for in-crawl-space chiller if needed
Plumbing for auto-top-off line run under house from sink to sump area
AC/Heating duct in room to help with heating/cooling

Future Planning:
The whole room was planned for asy conversion to a 1/2 bath if I ever need to sell the house. The vanity and sink are in place. Bath fan and lights are in place. Fan is prewired to run to a capped-off box for a timer instead of temp/humid controller. The floor drain is of the right size to become a toilet flange. All I have to do is pull the tank stand, drywall the hole, plumb one line to feed the toilet, replace the drain with a toilet flange adn drop a toilet in place.

Now please, someone help me in this thread figure out my closed loop plumbing so I can keep this project rolling.

Thanks Reef Central... This whole project is based in knowledge obtained from all the great people here and on Reef Aquarium Guide.
  #2  
Old 09/24/2004, 09:37 PM
krel23 krel23 is offline
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looks good.. can't wait to see the finished product.. keep us up to date! -D
  #3  
Old 09/24/2004, 10:55 PM
Dubbin1 Dubbin1 is offline
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Very very nice work!!! Now you have me thinking, and Im sure the wife isnt going to like that
  #4  
Old 09/24/2004, 11:35 PM
Gawdly Gawdly is offline
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Join Date: May 2003
Location: ID
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Quote:
Originally posted by Dubbin1
Very very nice work!!! Now you have me thinking, and Im sure the wife isnt going to like that


It's all in how you sell it. It's not that I'm getting a bigger tank, new equipment and more livestock... no sir. We're doing the project to rearrange her pantry to work better (changed it a little to make space for the fishroom), get all my fish stuff out of the living room and build her two big new plant shelves (plants are her hobby).
  #5  
Old 09/25/2004, 07:29 AM
sharemaster sharemaster is offline
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Location: Huddersfield, West Yorkshire, UK
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Now thats what I call selective planning I'm gonna be in big trouble now!!!
real nice setup can't wait to see it finished.

think I'll tag along to this one
  #6  
Old 09/25/2004, 10:44 AM
Kelpie Kelpie is offline
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Location: Roanoke, Virginia
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Very nice! Do you have a photo of your access from the closet side?
  #7  
Old 09/25/2004, 12:25 PM
cklugewicz cklugewicz is offline
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Location: Jacksonville, FL
Posts: 30
Ooooooooooooh, I like VERY much! Love to see more photos from the "fish room" side...

-- Chris
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  #8  
Old 09/25/2004, 12:26 PM
cklugewicz cklugewicz is offline
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Join Date: Sep 2004
Location: Jacksonville, FL
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Never mind, just found them in your gallery!

-- Chris
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"Your lips are moving, but all I hear are clicks and buzzes." -- Hyde
  #9  
Old 09/25/2004, 01:01 PM
Versus Versus is offline
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Location: Apopka, FL.
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Norberts new swimming pool!
  #10  
Old 09/25/2004, 01:35 PM
Gawdly Gawdly is offline
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Join Date: May 2003
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Posts: 96
Quote:
Originally posted by Versus
Norberts new swimming pool!
Um... no. But it is his new TV.

I have lots of pictures... I'll upload a couple more with shots from that side.
  #11  
Old 09/25/2004, 01:51 PM
Gawdly Gawdly is offline
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Location: ID
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More pictures up...

Basically we moved the wall that the tank is now sitting in 22" forward and moved the back interior wall around 12" back into the kitchen panrty (think deep shelves become can shelves). We also took over a coat closet (side where door is).
  #12  
Old 09/25/2004, 02:04 PM
Versus Versus is offline
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Location: Apopka, FL.
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Just wondering , great job by the way .. Why is the inside wall frame at an angle on the top and sides? extra room to reach in or something?
  #13  
Old 09/25/2004, 02:40 PM
Gawdly Gawdly is offline
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Exactly...

I saw this trick done on another in-wall on this site. Angling the the inside of that front wall where it meets the top of the tank makes the top of the inside front glass easier to access and clean. otherwise you have to reach back under the stud to get to it.

The sides actually aren't angled. they are square though there is a little space on each side of the tank after you get away from that front wall.
  #14  
Old 11/13/2005, 12:42 AM
Gawdly Gawdly is offline
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Join Date: May 2003
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Ok, so it's been a while since I've had any progress to show. The year long kitchen remodel project seemed to be more important to my better half so this was on hold for some time. More pictures in my gallery too, check-em...

Let's see... what have I done since last time.

1. I tiled the floor and installed all the baseboard trim.
2. I tiled the counter, set the sink and did a tile backsplash.
3. Had the tank drilled, one 2" drain (center rear) and four 1" returns (bottom corners and top on each side of drain).
4. Painted the back of the tank wiht black spray paint.
5. Used "Carpet Protecter" adhesive sheeting over the paint to protect it, worked pretty good too.
6. Had the sump drilled (3 drain holes, 1 return).
7. Added all acrylic deviders/baffels to the sump.
8. Bought an azz-load of true-union valves.
9. Installed the front trim around viewing pain of tank.
10. Did enough plumbing to keep me satisfied until I'm 50 (ways off).
11. Painted the room High-gloss white (hoping to get more light reflected back into the tank).

That would bring me to what's next...

1. Fill it with water and leak test... Tomorrow!
2. Find a cheap OM 4-way (anyone want to donate one? ).
3. Install OM and finish closed loop.
4. Tap return manifold for 1/4" Speed-fit to feed future Calcium Reactor.
5. Order and install floats and solenoids from McMaster-Carr for auto top-off.
6. Sand, water and rock.
7. Lights (going with hanging T5s)
8. Check for tempurature stability and likely buy a chiller and install it under the house (plumbing is already run though )
9.10.11.12.13.14..... It never ends does it?
  #15  
Old 11/13/2005, 01:41 PM
Gawdly Gawdly is offline
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Join Date: May 2003
Location: ID
Posts: 96


Not one leak... I'm good!

I will also upload some more of the pictures from the last year a little later. Have pistures from the tile job, the sink, painting the tank etc.

Now tank test runs for a few days while I find money for an OM 4-way.
  #16  
Old 11/14/2005, 11:01 AM
jarhed jarhed is offline
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I was wondering what happened to you!

Very neat and organized!
  #17  
Old 11/14/2005, 02:46 PM
DucatiRave21 DucatiRave21 is offline
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looks great!! keep us updated!
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  #18  
Old 11/14/2005, 11:59 PM
Gawdly Gawdly is offline
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Join Date: May 2003
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Ok... 2 lessons learned tonight.

1. Neat and tidy plumbing run up under a stand out of sight is nearly impossible to work on.

2. Never under any circumstances... no really... ever state that your plumbing has no leaks. Seriously. You will anger the gods of water dispersion and they are vengeful gods.

So in short.
Tonight I am tearing out all all the screw in fittings I used to connect to the bulkheads in the bottom of the tank which are leaking. These, of course, are absolutely impossible to reach and have slip elbows glued to them. They sit in the corner on both sides right against a wall and you can't unscrew them without removing the elbow.

1 flex-shaft dremel, a cutting wheel bit and 2 hours later the offending connections are out. Had to cut the elbows in half so I could rotate them. Still not sure how I actually accomplished it.

Tomorrow I will wrap the sh*t out of the new thread to slip connecters with Teflon tape. Twice around the first time didn't quite do it.

I also took a moment to cut the 1" true union valves out of my drain lines. I will replace these with 1 1/4" true unions. The drains are 1" pipe and I am suspicious that the reduced internal diameter at the valve may have been limiting my potential drain volume and possibly causing the "flushing" that I described in another thread..

All in all not a bad evening. I expected that I would have to rework something. Just glad removal is over, instalation is much more fun. I'm saving that for tomorrow night.
  #19  
Old 11/15/2005, 12:24 AM
BruiseAndy BruiseAndy is offline
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Love the setup but one consideration: If that floor drain was originally intended to have a toilet on it you should make sure it's trapped under floor so you don't get that lovely sewer gas smell. Toilet has it's own trap built in so many times toilet hookups will not be trapped to prevent sewer gas.
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  #20  
Old 11/15/2005, 01:36 PM
Gawdly Gawdly is offline
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Join Date: May 2003
Location: ID
Posts: 96
Quote:
Originally posted by BruiseAndy
Love the setup but one consideration: If that floor drain was originally intended to have a toilet on it you should make sure it's trapped under floor so you don't get that lovely sewer gas smell. Toilet has it's own trap built in so many times toilet hookups will not be trapped to prevent sewer gas.
One step ahead of ya

The floor drain was installed with a P trap under the floor. It ties into the sink drain in that room and is actually setup so that a bit of the drain from the sink will flow into the trap for the floor drain and keep it full. So, no sewer smell and no need to dump water down the floor drain on a regular basis to keep the trap full.

Can't take credit for that one... this idea was put in place by the contractor I worked with early on.
  #21  
Old 11/15/2005, 05:36 PM
doody doody is offline
HuNkWiTbIgTrUnK
 
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Location: youngstown,Ohio
Posts: 1,854
This is a 72" long tank right? How far from the top and from the sides of the tank did you drill the holes?
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Thanks,
Robert
  #22  
Old 11/15/2005, 07:08 PM
nursefry nursefry is offline
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Location: West Bend Wisconsin
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Reading all these posts and getting so many great ideas. I'm going to have to get another job to pay for all the things floating in my head right now.
  #23  
Old 11/15/2005, 07:21 PM
doody doody is offline
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Location: youngstown,Ohio
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Keep reading the more ideas you gather up, the better of a plan you can develope for putting your system together
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Thanks,
Robert
  #24  
Old 11/16/2005, 12:19 AM
Gawdly Gawdly is offline
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Join Date: May 2003
Location: ID
Posts: 96
Quote:
Originally posted by doody
This is a 72" long tank right? How far from the top and from the sides of the tank did you drill the holes?
Yes, 72" 125gal AGA.
I didn't measure exactly when I marked the holes. I used the bulkheads to check for clearance of the frame and overflows, etc. then made sure placement matched on both sides. The 1 2" drain is basically dead center. Bottom 2 1" returns are in the corner roughly an inch up and an inch out from the overflow. Top 2 1" returns are roughly half way in between the bottom returns and the drain plus an inch or two closer to the drain horizontallyand a couple inches down from the top frame.

I don't propose the "Just eyeball it" method to everyone but with my art background I tend to have better luck when I start that way, then measure for consistency.

  #25  
Old 11/16/2005, 12:44 AM
Gawdly Gawdly is offline
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Join Date: May 2003
Location: ID
Posts: 96
I can't believe that no one has asked about my "carpet protector trick" yet... so I'm going to tell you anyway.

I have painted tank backs before and always ended up scratching the paint. I have been trying to find a sturdy and watertight solution since my first tank.

I found this thick plastic adhesive sheeting at Home Depot in the carpet section. Is is carpet protector for use when you are renovating, etc and are doing messy work over nice carpet. It comes in a roll and is tacky on one side (outside of roll). You lay the roll down and roll it across the carpet you want to protect and it sticks. The roll was more than wide enough to cover the back of my tank in one strip.

I painted the back of the tank and let it dry. Then I rolled the carpet sheeting across the back tacking it in the center and smoothing it to the outsides. Then I used a razor blade to trim along the frame on the top and bottom removing the excess sheeting.

Viola... the back is protected from me scuffing it as I move back and forth in the tight space behind the tank and is sealed up to the frame top and bottom so no moisture between tank and sealing material. You can see it in the picture one post up.

I hope this is helpful to others. It has been a god-send in my situation.
 


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