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  #1  
Old 11/26/2007, 03:06 PM
Giga Giga is offline
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Drilling glass the hard way?

How many people have drilled holes in their tank with a dremel? I was thinking about just getting a dremel and cutting the holes that way? I know it'll take like 5 million hours to drill this way but I don't feel like ordering a diamond drill hole saw and waiting for a really long time.
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  #2  
Old 11/26/2007, 03:25 PM
Fiziksgeek Fiziksgeek is offline
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I have never used a dremel for drilling a tank, but from what I have heard its no more difficult or time consuming than using a diamond hole saw...Most people use the tile saw blade and make a form with a scrap piece of wood to make a guide to get a nice round hole. It can be done free hand, but the hole wont be so pretty.
  #3  
Old 11/26/2007, 03:54 PM
SUPERHERO2943 SUPERHERO2943 is offline
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I am not sure but I think the guy I used to work for used a normal hole saw and some kind of putty and graphite poweder. He mixed the putty and the powder and ran the hole saw backwards and the graphite powder I guess wore thru the glass. Probably not the fastest way to do it, but it worked for him.
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  #4  
Old 11/26/2007, 04:23 PM
ElDiabloPollo ElDiabloPollo is offline
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I have used a dremel and you will go through alot of bits if the glass is thick. I dremelled a 5.5 gal and it was quick and simple, but i also made a hole bigger on my 90 and that was a pain. so it depends on what you are putting a hole in, and how big it is.
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  #5  
Old 11/26/2007, 07:29 PM
45commando 45commando is offline
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I used a dremel & the diamond cutting wheel to make a hole in a 10G fuge.I made a small 'dam' out of plumber's putting to keep the area cool with water.I then made a number of sraight cuts,as close to the required circular outline needed for the bulkhead.I would say start to finish it took about 30 minutes,but I was cutting using a very slow speed.HTH
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  #6  
Old 11/26/2007, 07:42 PM
BeanAnimal BeanAnimal is offline
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Just order the hole saw from ebay. The $20 is well worth the wait and the trouble!
  #7  
Old 11/26/2007, 07:48 PM
stugray stugray is offline
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I did two holes in a 35 Gal hex with a dremmel/rotozip. It was a piece of cake.

So... it should be just as easy on my 75 Gal for a 1.5" Bulkhead right?


Wrong! - I burnt thru all the diamond carbide sanding drums I had, ordered more...ruinied my mandrel.... caused huge chips in the glass....

Then I ordered TWO diamond hole saws from ebay ( assuming that since they were so cheap, I better have a backup! )

They arrived the day they claimed to have shipped them from hong kong ( thats like really fast ), and I was done with the hole on the first bit in less time than I spent changing bits on my dremmel. AND I could probably do 5 more holes with the bit I started with.

Stu
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  #8  
Old 11/26/2007, 07:53 PM
BeanAnimal BeanAnimal is offline
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I have done about 10 holes with my cheapy eBay holesaw. On top of that I cut 4-5 holes in solid porcelain tile with it. It has plenty of life left in it.
  #9  
Old 11/26/2007, 09:05 PM
shyland83 shyland83 is offline
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if your dealing with thin glass the dremel isn't bad at all, but for anything over 1/4" i would def wait for the hole saw.
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  #10  
Old 11/26/2007, 09:29 PM
GrandeGixxer GrandeGixxer is offline
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If you order the ebay one and then start with the dremel, you will probably just be finishing up when USPS gets there with your hole saw.

About 2 minutes later, you will be done with the 2nd hole.
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