Twistloc Flange G Code

blfuller123 · #1 04/08/2007, 01:22 PM

Does anyone have g code for making twist lock flanges?

thesaent14 · #2 04/08/2007, 06:30 PM

drop me a pm with the number so we can talk

humboldt reefer · #3 04/08/2007, 09:13 PM

I've got access to featurecam and mastercam shoot me a pm. Here's one I did for a 6" neck.

thesaent14 · #4 04/08/2007, 10:42 PM

hey i have the file but don't know how to make it for a 8" and like the one in your picture i don't know how to make it with the eges like that

thesaent14 · #5 04/08/2007, 10:45 PM

like this pic i don't know how to make it like this i am using autocad 2007,sheet cam , and mach3 what are you using to cut the pises

this is wht i don't know how to make

humboldt reefer · #6 04/09/2007, 12:38 AM

I sent you a pm but didnt read this first. I'm not sure how to do it with autocad. But hopefully this will give you an idea. Disreguard the extra helical arcs. I'm a sissy and only took .025" per pass.

thesaent14 · #7 04/09/2007, 06:11 AM

i am using dxf format

guido_kp · #8 04/09/2007, 09:51 AM

whoa! mastercam! thats nice!
the saent, im still not convinced you can do it with sheetcam. its a 2.5d cam and youre gonna need true 3d cam to cut the ramps. take the dxf i drew and export a .stl file from autocad. then you can open it in meshcam or vectrics cut3d and create the toolpath.

humboldt, how did you draw the piece? did you draw a pair of short helices for each "wing" ? thats what it looks like. with autocad thats how i did it. then mesh the helices and used a mesh-to-solid lsp, union'ed all the lines to make a single solid and export a stereo lithography file. lotta work for each file, i wonder if theres an easier way to do it?

humboldt reefer · #9 04/09/2007, 01:24 PM

I never made a solid model out of it. The second picture you see there is after verifying the toolpath. The first one I drew I tried to machine the helix's as surfaces. But the code was way to long and I was having a hard time getting a sharp corner where the ramp meets the main body. So I just toolpathed the geometry you see in the first pic. What I did to creat it was this.

First I drew 1/3 of the profile. Created lines polar for the start and stop point of the helix.Then created the arcs for the helical cutter path and trimmed them to the polar construction lines. I then rotated the arc around a horizontal line that would have gone through the intersection of the polar construction line and the start point of the helix. Something like 2 degrees. Once the first helical arc was created I translated them in the z axis with a spacing of .025" for each pass. I then changed from an isometric view to side view and trimmed the helical arcs to a construction line .010" above z0. I then deleted all my construction lines. finally I rotated all the entities around the origin copying them 2 times 120 degree's apart. Hope all that made sence.

You can program the helix manually also. For the cincinnati's we have at work the code would look something like this excluding the usual start up codes.

:T7M6; 1/4" ENDMILL
N001 X2.75 Y2.75 Z2
N002 M3 S7500 Z.1
N003 G1 Z0 F7
N004 G2 X2.75 Y-2.75 I0 J0 K.5625 Z-.1875 F50
N005 G1 Z.1F30
N006 G0Z3
N007 M5M26

N001= MOVE TO START OF THE HELIX 2" ABOVE PART
N002= SPINDLE ON 7500 RPM .1" ABOVE THE PART
N003= FEED TO START OF HELIX AT 7 INCHES PER MINUTE
N004= XY= ENDPOINT OF HELIX, IJ=CENTER OF HELIX, K=INCREMENTAL DEPTH OF CUT PER REVOLUTION, Z=DEPTH OF HELICAL CUT, F50=FEED OF 50 IPM
N005= FEED TO CLEARANCE PLANE
N006= RAPID OUT OF THE WAY
N007= SPINDLE OFF RETRACT Z AXIS

HTH, Ryan

humboldt reefer · #10 04/09/2007, 03:54 PM

here is code for a 4" twistlock written for mach3
this is the inner part with the ramps. You'll need to add the hole through the center and any shoulders or oring grooves is subsequent operations
%
O0000
(PROGRAM NAME - 4INCHTWISTLOCINNER)
(DATE=DD-MM-YY - 09-04-07 TIME=HH:MM - 13:49)
N100G20
N102G0G17G40G49G80G90
( 1/4 FLAT ENDMILL TOOL - 1 DIA. OFF. - 21 LEN. - 2 DIA. - .25)
N104T1M6
N106G0G90G53X2.3372Y-.7206A0.S7500M3
N108G43H2Z.25
N110Z.1
N112G1Z0.F10.
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N118X2.1723Y-1.1114Z-.0205
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N122X2.0246Y-1.3528Z-.0331
N124G0Z.25
N126X2.2622Y-.7206
N128Z.1
N130G1Z0.F10.
N132X2.215Y-.8541Z-.007F50.
N134X2.16Y-.9845Z-.0138
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N140X1.9496Y-1.3528Z-.0331
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N1892M30
%

humboldt reefer · #11 04/09/2007, 04:00 PM

And the mating top part of flange assembly.
This is only the inner profile that matches the above piece

%
O0000
(PROGRAM NAME - 4INCHTWISTLOCOUTER)
(DATE=DD-MM-YY - 09-04-07 TIME=HH:MM - 13:47)
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( 1/4 FLAT ENDMILL TOOL - 1 DIA. OFF. - 21 LEN. - 2 DIA. - .25)
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humboldt reefer · #12 04/09/2007, 04:08 PM

I ran both of these programs through mach3 and they seem to be working just fine. You might need to play with the speeds and feeds for your machine. Both are written for a 1/4" endmill. If I'm not supposed to be doing this or stepping on anybody's toes. LMK
Ryan

humboldt reefer · #13 04/09/2007, 04:09 PM

Oh there written for 3/8" material

guido_kp · #14 04/09/2007, 05:56 PM

yeah that way of drawing it makes sense. still sounds like a lotta work tho. that code looks good with my gcode backplotter. i plan on fleshing a couple these out with meshcam in the next couple days. a couple months ago i didnt have much of a clue about this stuff - pretty steep learning curve - and i see you do it by trade humboldt. nice work.

blfuller123 · #15 04/09/2007, 06:21 PM

Thanks Ryan!!! Gotta go see if I can make something out of it.

Just curious, how long did it take you to cut these?

BruiseAndy · #16 04/09/2007, 06:23 PM

longest post ever.

manderx · #17 04/09/2007, 07:47 PM

coolest post ever.

thesaent14 · #18 04/09/2007, 08:10 PM

soon will all going to get kick out FYI this is not comercial is a hobby lol

humboldt reefer · #19 04/09/2007, 09:20 PM

guido_kp It only took me about 5 minutes to draw that. I 've done a few of them trying to get it right. I work for a company that builds hydraulic thumbs for backhoe's. So all I ever get to do is put a hole in a flame or plasma cut part. Pretty borring considering what the machines are capable of. I allmost never use cadcam for work. Just for side jobs.

blfuller123 No problem post some pictures when your done.

BruiseAndy copy and paste man...copy and paste.

manderx

thesaent14 Why would we get booted? I'm not selling these things just trying to help out.

thesaent14 · #20 04/09/2007, 10:16 PM

i don't know some people got booted for a similar thread some companys don't like the idea lol

btw

did you got my pm

JCTewks · #21 04/09/2007, 10:48 PM

i have no idea why you would get booted for posting G-CODE. is it even possible to copywrite or patent a particvular code?

to me this looks like humbolt designed these parts and graciously posted the code for all of us to use.

I really don't think that RC is so commercial that they "bow down" to companies for the info posted in these forums....it's called free exchange of information and ideas, it's really the whole principal behind the internet.

HUMBOLDT: Thanks for the code!!!

humboldt reefer · #22 04/10/2007, 12:12 AM

thesaent14 I think your talking about the lumenarc reflectors? If so those are a patented product and PGS is a forum sponser. So I see how that could happen. I sent you a pm

JCTewks No problem I hope to see people showing these off

A couple of things.

This is a generic fanuc code. Any cnc machinist should be able to make it work for there particular machine.

In line N108 of both programs the "H2" needs to be yanked. If the machine your running this on has x, y, z offsets for fixture offset 2 its going to run from that position rather than your part zero and will cause problems.

I wrote the program to take .025" per pass so you should have no problem holding the material with just double sided tape.

The middle section of the female flange half should have an ID of 5.04" that will give you plenty of clearance for the male half to rotate inside.

guido_kp · #23 04/10/2007, 08:31 AM

5 minutes wow thats wicked fast drawing. youre very good at it. it took alot longer than 5 minutes to do mine in autocad. i've no experience with mastercam and doubt i will as its too pricey for me but would be nice to play with. thats a nice perk about being a cnc machinist humboldt. well heres my baby i've been plodding along with for quite some time. lets keep this thread going!

BeanAnimal · #24 04/10/2007, 09:14 AM

wow do I need to get to work on my CNC rig. You guys have me drooling.

guido_kp · #25 04/10/2007, 04:25 PM

yeah bean its quite addictive. the simple parts that i have cut with mine make me feel like i'm machining the next space shuttle in my shop. ive started gathering the parts for machine #2. this ones going to be a bit more permanant with steel and alum frame and thomson / thk linear slides.