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Pbrown3701
06/25/2007, 08:01 PM
Well, I purchased a Ranco ETC 211000 to replace a malfunctioning temperature controller in my Via Aqua chiller. I went with the 2 stage so I could control the heaters with the same unit.

The actual Ranco is in the mail and should be here in a few days. I purchased the non-wired variety as I intend to run relays with the unit to prolong it's life. Thus, I needed to begin the wiring so that it's ready to go once the controller arrives.

Using a project box (Radio shack) that is about the size of a singe gang electrical box, 3 panel mount AC power recepticals (mouser.com), 2 DPDT relays (Radio Shack), and some wire, I wired up the "Relay Box." I will wire the controller such that stage 1 controls the chiller, stage 2 will control the heaters. I have also wired up the fans to the Normally Closed pole of the stage 2 circuit so that when the heaters turn on, the fans over the tank will turn off.

Inside the box:
http://i113.photobucket.com/albums/n234/pbrown3701/P6252906.jpg

Box closed up:
http://i113.photobucket.com/albums/n234/pbrown3701/P6252903.jpg

There are 2 cords comming from the relay box. One will cary 120V AC power. The other carries the signals to activate the relays:
http://i113.photobucket.com/albums/n234/pbrown3701/P6252904.jpg


I'll post the rest of the project once the Temp controller arrives along with the rewiring of the chiller control board.

BruiseAndy
06/25/2007, 09:02 PM
looks clean, nice work.

Pbrown3701
06/27/2007, 04:46 PM
...so i lied. I considered taking pics, but then got lazy. Well everything is done and works like a charm.

Seriously though, if anyone cares to see pics, let me know and I'll take some.