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  #1  
Old 11/27/2005, 09:24 AM
dhnguyen dhnguyen is offline
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The "Hitchhiker's Guide" to the Maxi-Stream mod

As promised. Here is a step by step guide to how to do this with lots of photos. I highly recommend doing the "MJ400 mod v. 1.0" version for those without access to power tools and are less skilled in DIYness

The materials needed are:

1. 1.25" plastic propellers (Towerhobby.com)

2. 0.098" OD carbon fiber rod (Towerhobby.com)

3. 1.5" PVC pipe or 1.5" PVC slip bushing depending on what version you want (Home Depot, Lowes, etc...)

4. 1.5" PVC test cap to be used for the "v.1.0" version using the 1.5" PVC slip bushing (Home Depot, Lowes, etc...)

5. Thick CA (cyano arcylate) glue (towerhobby.com)

6. 1/8" thick acrylic (scrap pieces)

7. Rigid airline tubing (LFS)

8. Flexible airline tubing (LFS)

Now onto the photos....

Last edited by dhnguyen; 11/27/2005 at 09:47 AM.
  #2  
Old 11/27/2005, 09:41 AM
miatawnt2b miatawnt2b is offline
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fantastic!!!
Thank you for doing this. Could you tell me about how much distance there is between your prop stop and the propellor?

Thanks,
-J
  #3  
Old 11/27/2005, 09:48 AM
dhnguyen dhnguyen is offline
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Center brace. See how I rounded off the sharp edges of the stopper using a rotary tool's cuttoff/grinder wheel. This will prevent any damage to the plastic propeller blades when the prop hits the stopper. You can purchase a very good rotary tool (kind like the Dremel) at Harbor's Freight Tools for like $10 and change.

This is the exact one I bought and used.
http://www.harborfreight.com/cpi/cta...emnumber=41695



Cutting out the groove


MJ mod mount


Surface agitation

Last edited by dhnguyen; 11/27/2005 at 10:18 AM.
  #4  
Old 11/27/2005, 09:49 AM
dhnguyen dhnguyen is offline
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MJ900 mod w/fancy slots


Be very careful doing the next 2 steps.

Cutting the groove. For this I am using a 10" miter saw with a 7" fine toothed blade. At the highest height setting, the miter saw will come down just enough to cut into the 1.5" PVC pipe halfway through the plastic, making it ideal for cutting the groove. For those of you who chose to use the PVC test caps instead, you can skip this.



Cutting the slots

Last edited by dhnguyen; 11/27/2005 at 10:24 AM.
  #5  
Old 11/27/2005, 09:50 AM
dhnguyen dhnguyen is offline
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Impeller 1


Impeller 2


Impeller 3


Double propeller aseembly. Note the flexible airline tubing just slips onto the rigid tubing (section in red) and glued inplace with CA glue. The propellers are drilled out a bit so that the (1/8" OD?) rigid airline tubing will fit through.


Assembling the prop and impeller


Completed prop/impeller mod.
Note: see how the 2 propellers are placed in such a way that they form a screw like curve. This will generate A LOT more flow than using just one propeller.

Last edited by dhnguyen; 11/27/2005 at 10:40 AM.
  #6  
Old 11/27/2005, 09:51 AM
want2reef want2reef is offline
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Nice job DH.


Kevin
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  #7  
Old 11/27/2005, 09:53 AM
dhnguyen dhnguyen is offline
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Assembly 1


Assembly 2


Assembly 3


Assembly 4


Completed assembly
  #8  
Old 11/27/2005, 09:55 AM
dhnguyen dhnguyen is offline
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Now onto the MJ400 mods

MJ400 V. 1.0 using 1.5" PVC slip bushing and 1.5" PVC test cap
(recommended if you don't have access to power tools). The PVC test cap is used as the base adn will fit perfectly over the MJ pump.



MJ400 mod v. 2.0


The measuring and marking may seem tedious at first but will save you a ton of headache later on when drilling. In additon to, it makes for cleaner drilling as well.

Measure and mark 1


Measure and mark 2
  #9  
Old 11/27/2005, 09:56 AM
dhnguyen dhnguyen is offline
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Onto drilling...
Note how every hole is measured and marked before hand and drilled out with a small bit first. This will allow you to drill with a larger bit later without slipping.

Drilling 1


Drilling 2


Drilling 3


Drilling 4


Completed drillng
  #10  
Old 11/27/2005, 09:59 AM
dhnguyen dhnguyen is offline
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Again measure and mark the center of the brace so that you can be assured that the rod will be perfectly centered.

Glue the brace onto the PVC housing


Measure and mark the center of the brace


Drilling the brace 1


Drilling the brace 2


Completed MJ400 mod


Assembled
  #11  
Old 11/27/2005, 09:59 AM
dhnguyen dhnguyen is offline
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See my gallery for more images and details/comments
  #12  
Old 11/27/2005, 10:00 AM
dhnguyen dhnguyen is offline
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Quote:
Originally posted by miatawnt2b
fantastic!!!
Thank you for doing this. Could you tell me about how much distance there is between your prop stop and the propellor?

Thanks,
-J

1 inch
  #13  
Old 11/27/2005, 10:08 AM
want2reef want2reef is offline
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How long is the MJ900 assembly?


Kevin
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  #14  
Old 11/27/2005, 10:11 AM
dhnguyen dhnguyen is offline
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3 inches exactly from the base. You CAN make it smaller though if you're using just one propeller instead of the 2 I used for the double prop.
  #15  
Old 11/27/2005, 10:16 AM
want2reef want2reef is offline
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Off to Home Depot.

Just what I need, another project.


Kevin
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  #16  
Old 11/27/2005, 10:23 AM
r3tic r3tic is offline
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Can you give the exact part number you used for the prop from tower hobbies?
  #17  
Old 11/27/2005, 10:32 AM
dhnguyen dhnguyen is offline
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1.25" propellers by Dumas
http://www2.towerhobbies.com/cgi-bin...?&I=LXE471&P=0

0.098" OD carbon fiber rods
http://www2.towerhobbies.com/cgi-bin...?&I=LXJDP4&P=7

Thick CA glue
http://www2.towerhobbies.com/cgi-bin...&I=LXPT40&P=ML

1/8" square acrylic bars (if you don't have any scrap acrylic lying around to use)
http://www.tapplastics.com/shop/product.php?pid=150
http://acetal-rod-sheet.com/acrylic-...-bar-stock.htm
  #18  
Old 11/27/2005, 10:39 AM
newty newty is offline
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Quote:
Originally posted by r3tic
Can you give the exact part number you used for the prop from tower hobbies?

Try this:

http://archive.reefcentral.com/forum...&pagenumber=16


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  #19  
Old 11/27/2005, 11:27 AM
dhnguyen dhnguyen is offline
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Quote:
Originally posted by dhnguyen
1.25" propellers by Dumas
http://www2.towerhobbies.com/cgi-bin...?&I=LXE471&P=0

0.098" OD carbon fiber rods
http://www2.towerhobbies.com/cgi-bin...?&I=LXJDP4&P=7

Thick CA glue
http://www2.towerhobbies.com/cgi-bin...&I=LXPT40&P=ML

1/8" square acrylic bars (if you don't have any scrap acrylic lying around to use)
http://www.tapplastics.com/shop/product.php?pid=150
http://acetal-rod-sheet.com/acrylic-...-bar-stock.htm
You can also use this propeller by Hobbico which has a slightly better pitch than the Dumas props and should provide a bit better flow.

http://www2.towerhobbies.com/cgi-bin...?&I=LXCTD0&P=0
  #20  
Old 11/27/2005, 11:46 AM
wakefreak33 wakefreak33 is offline
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Did you use the double propeller on a 400? If so, does it have any problems spinning them? I had to cut a single prop down because the 400 couldnt push it.
  #21  
Old 11/27/2005, 11:49 AM
dhnguyen dhnguyen is offline
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No the double prop design is only for the MJ900 I used (possibly MJ600 might also work). The MJ400 will not be strong enough to spin both props.

D.
  #22  
Old 11/27/2005, 12:13 PM
Jack04 Jack04 is offline
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So is this mod supposed to break the surface of the water or is it to give the pump a lot more power?
  #23  
Old 11/27/2005, 12:17 PM
Jack04 Jack04 is offline
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by the way you did an amazing job at taking pictures step by step making it easy to follow, I just am unclear of the purpose because you had a picture above which showed Surface aggitation (sp?)
  #24  
Old 11/27/2005, 12:23 PM
dhnguyen dhnguyen is offline
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this mod is to increase the flow on the Maxijet powerhead while making it very wide and dispursed. Kinda like a poorman's Tunze. Infact the Tunze pumps use the same exact principle of using propellers to generate flow instead of the flat bladed imepllers.
  #25  
Old 11/27/2005, 12:26 PM
dhnguyen dhnguyen is offline
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And for effect, I'm referring to BullDZR's videos of this mod in action.


http://www.gborocollege.edu/~wdozier...maxijetmod.avi

http://www.gborocollege.edu/~wdozier...axijetmod2.avi

You be the judge.
 

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